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Our Company

Operating globally Delta Rock Group has been providing electrical, control and automation solutions for our clients for decades. We have a long track record in designing, installing and commissioning solutions that provide tangible benefits, adding significant value to our clients operations whilst reducing their operational risk.

We specialise in providing turnkey systems encompassing the whole spectrum of industrial electrical control and automation services. From consultancy during the planning stages, we have the capability to provide control panel design and manufacture, automation system design and development, electrical installation and commissioning and a unique system support service. With our expertise we can manage the whole lifecycle of a project and deliver results, increasing efficiencies and uptime.

Our solutions are at the forefront of the latest technology and are innovative, efficient and cost effective. Safety, quality, integrity, value and flexibility are the cornerstones of our operation

Our accreditations
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Electrical

The specialist design, installation and commissioning of electrical systems within production and process environments has been at the heart of our competency for many years. With varied sector experience and trained hazardous area technicians, many of whom have been with the business more than ten years, our industry-leading team of engineers can manage the integration or installation of complex electrical systems to NICEIC standards.

We work with a verification system to achieve standardisation and

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Automation

Delta Rock has the internal experts to design, develop and commission control and automation systems across many industries. We are OEM independent and can lead projects on your behalf or as an extension to your existing automation team. Providing turnkey automation results for your production and process environments, we make use of the experience and expertise of our teams.

Our cross-industry knowledge of production

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Mechanical

Our range of mechanical engineering services has been procured for multiple industries. The food, beverage, dairy, glass, aerospace, recycling and building products industries have been core to Delta Rock for the last 25 years. Our mechanical services are offered either as a single discipline or as part of a fully integrated turnkey solution on major mechanical and electrical projects.

We strive to deliver exactly what you

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Building Products
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Building Products

Delta Rock covers all aspects of a building plant from  automated bagging lines to robotics and motion control.

Primary Crusher Shot
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Primary Crusher Shot

  • Integrated primary processes in quarrying and aggregate processing.
  • High and low voltage equipment within harsh and extreme environments.
Raw Material Storage
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Raw Material Storage

  • Critical transportation of raw material, handling and storage systems.
Kiln Control
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Kiln Control

  • Critical and finite control of main processes.
  • Optimising systems and sub systems to release untapped efficiencies.
Final Distribution
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Final Distribution

  • Collating production data from all automation systems to final distribution.
  • Integration of BIG DATA into business SAP and MES systems.
Bagging & Palletisation
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Bagging & Palletisation

  • Intelligent automation to integrate multiple technologies for end-of-line bagging and palletisation operations.
  • Greater efficiency, lower maintenance, reduced capex and greater control.
Control Panel Manufacture & Automation Systems
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Control Panel Manufacture & Automation Systems

  • Control panel design and manufacture to EN 61439 with Variable Speed Drive (VSD) systems.
  • Programmable Logic Controller (PLC).
  • Software development to ensure a truly integrated system.
Operator Interfaces
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Operator Interfaces

  • Design, development and programming of local operator interfaces.
  • Immediate local interrogation of the control system and machine operation.
Safety Systems
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Safety Systems

  • Safety systems with emergency stop circuits.
  • Machinery safety circuits compliant with the latest legislations.
Remote IO Stations
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Remote IO Stations

  • Remote IO control panels for decentralisation of the control system to remote parts of the plant.
Cabling & Containment
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Cabling & Containment

  • Power and control cabling
  • Multiple configurations depending on application and environment.
Robotics & Motion
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Robotics & Motion

  • Design and integration of robotics and motion control systems.
  • Full automation of manually intensive repeatable processes.
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Food Process Optimisation
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Food Process Optimisation

Delta Rock has a long history in the process optimisation of food production facilities using our portfolio of specialist services.

Liquid Reception
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Liquid Reception

  • Tanker reception systems incorporating hygienic stainless steel pipework.
  • Liquid handling with electrical infrastructures, automation and control systems.
Valve Matrix
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Valve Matrix

  • Fully tested assembly, reduced cost and reduced installation time is also ensured as all manufacturing, wiring and pneumatic piping is completed offsite.
OEM equipment
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OEM equipment

  • Efficient installation and integration of electrical, automation and mechanical disciplines for OEMS and End users
  • Complete familiarity with equipment by partnering with the largest food processing OEMs.
Process Control
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Process Control

  • Adding value to food production facilities with the process optimisation of any existing control and automation systems
  • Increasing efficiency through integrated project delivery.
Integrated ability, added value
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Integrated ability, added value

  • Project scope to place one order and receive multiple services.
  • Adding value by reducing communication failure, administrative costs, and eliminating scope confusion.
Commissioning
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Commissioning

  • Commissioning complex process systems with full optimisation.
  • Assisting with electrical, instrumentation, mechanical and automation control.
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Beverage Plant
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Beverage Plant

Delta Rock has a vast amount of experience in the beverage industry, with the capability to install complex systems comprising of electrical infrastructure, mechanical process pipework, control panels and software.

Liquid Tank Reception
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Liquid Tank Reception

  • Hygienic stainless-steel pipework incorporated in tanker reception systems.
  • Electrical infrastructures, automation and control systems for liquid handling.
Valve Matrix Systems
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Valve Matrix Systems

  • Fully tested assembly, reduced cost and reduced installation time is also ensured as all manufacturing, wiring and pneumatic piping is completed offsite.
Control Panels Manufacture and Automation Systems
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Control Panels Manufacture and Automation Systems

  • Manufactured control assemblies to EN 61439
  • Variable Speed Drive (VSD) systems
  • Innovative software development and Programmable Logic Controller (PLC) are installed to ensure a truly integrated system.
Blending
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Blending

  • High performance systems designed for automatic product blending.
  • Customisable to handle a variety of products within the beverage industry.
  • Skid based systems designed and manufactured in-house.
Filling Process
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Filling Process

  • In partnership with our clients, we create software solutions for automated filling and capping capabilities.
  • Reduced downtime by integrating fast and safe installation into existing filling production lines.
  • Hygienic process pipework mechanical design and installation.
Labelling
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Labelling

  • Sensor actuated precise inline labelling installation.
  • Product tracking and registration before label application using servo controlled systems.
Robotics and Motion Control Systems
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Robotics and Motion Control Systems

  • Design and integration of robotics and motion control systems
  • Full automation of manually intensive repeated processes ensure a truly integrated solution within your existing systems.
Robot Palletising
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Robot Palletising

  • Control and software installation of robotic palletisation systems reduces manual handling and increases productivity.
  • Process simulation to ensure a fully tested system.
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Aerospace
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Aerospace

Delta Rock has years of experience in the aerospace industry, being located next to one of the UK’s largest aerospace production facilities.  We have the capability to install complex production lines and systems comprising of electrical and mechanical infrastructure, control panels and software.

Wing Transport System
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Wing Transport System

  • Commissioning of servo and variable speed drive solutions.
  • Mechanical installation.
High Level Cabling
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High Level Cabling

  • High level containment installations.
  • Power, control and communications cabling.
Control and Automation
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Control and Automation

  • Manufactured control assemblies to EN 61439
  • Variable Speed Drive (VSD) systems
  • Innovative software development and Programmable Logic Controller (PLC) are installed to ensure a truly integrated system.
Sublevel Ancillary Equipment
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Sublevel Ancillary Equipment

  • Specialist containment and cabling.
  • Power, control and communications cabling.
  • Mechanical installation.
Hydraulic Power Packs
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Hydraulic Power Packs

  • Specialist control panels.
  • Power, control and communications cabling.
  • Cable and hose containment.
  • Mechanical Installation.
Safety Gates and Systems
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Safety Gates and Systems

  • Design of safety critical systems.
  • Safety gates, light curtains and systems.
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Our Services

Delta Rock has the skills and expertise to support a wide range of mechanical, electrical, instrumentation and control services as part of an ongoing maintenance programme.

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Aerospace

Duration: 6 Months Sector: Aerospace

Divisions: Electrical installation and commissioning

Projcect Overview: Delivered a state of the art production facility in partnership with a leading European specialist in the automated production of aerospace components. Fully inclusive of all electrical containment, power and control cabling and commissioning.

Beverage

Duration: 2 months Sector: Food

Divisions: Control panel manufacture & electrical installation and commissioning

Projcect Overview: Designed and manufactured three control panel assemblies and carried out the full electrical power and control cabling

Food

Duration: 7 months Sector: Food

Divisions: Electrical installation and commissioning

Projcect Overview: Designed and installed the entire electrical containment and power and control cabling infrastructure for a major plant upgrade at a critical site on behalf of a world leading dairy process client.

Manufacturing

Duration: 7 months Sector: Building Products

Divisions: Electrical installation and commissioning & System Support Service

Projcect Overview: Working for a global specialist we have installed the entire electrical containment and power and control cabling infrastructure for a major manufacturer within the UK. Supporting them with System Support Services and commissioning post installation

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Our accreditations

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